| Switching vs. Linear Regulators |
The main attribute of linear regulators is lower output noise. For those sensitive loads that require a quiet d.c. bus, linear regulator's only noise is that passed from input to output and not rejected by the regulator. A small amount of white noise (uV.) from the high gain transistors is always present. Switchers, on the other hand, generate more noise, including switching ripple and input noise not rejected by the regulator.
The price to pay with linears is poor efficiency. At high load currents, the pass transistor in the regulator dissipates considerable energy, distributed as heat. This is where the switcher is superlative. Here the pass transistor is switched on and off. Very little power is wasted in heat due to very low "on" resistance and fast switching edges.
Switchers are less reliable because they require more parts than the linear. Three pin linear regulators are available, whereas the switcher needs a PWM, drivers, the switching transistor(s), associated R and C networks, and magnetics.
A nice attribute of switchers is isolation. A transformer can isolate the switching waveform from the input d.c. bus. Rectifiers and filtering on the secondary convert back to d.c. The linear regulator cannot be isolated. The output and input grounds are the same.
Switchers, when operating with a transformer, can produce several voltages of either polarity. This is why switchers are mostly used today for producing the various voltages needed in an electronic project. Linear regulators can then be attached to low current switcher outputs to improve noise characteristics, such as a quiet +/-15V. for op-amps.
Switchers are a little fussier about input source impedance and output load impedance. Switcher input impedance is normally negative, and the switcher can become unstable (oscillates) if the source impedance (an L-C filter) does little to attenuate this negative impedance. On the output, the main output voltage is normally fed back to the PWM module. Output characteristics (poles and zeroes) become part of the overall loop gain. If they are variable, then the loop gain could be affected, and oscillation could result. Linears, since they are totally d.c., are less affected by I/O reactances.
Switchers sometimes do not start at cold temperatures, due to insufficient loop gain of the error amplifier. Newer PWM modules do not have this problem because the switching frequency comes from an oscillator that always works. Regulation may suffer, however, at low temps.
Switcher layout on p.c. boards is critical. Unwanted capacitive nodes of crossing or nearby traces in high impedance circuits can affect loop gain. Parts associated with a PWM should be grouped tightly nearby it. Usually, a breadboard may be tuned up and works fine, only to discover a poorly laid out p.c. board causes oscillation of the regulator. High frequency switchers should be laid out like r.f. amplifiers: short traces, spacing between sensitive circuits, and ground planes for isolation, both on one side of the board and between layers.
And finally, cost. As mentioned earlier, a linear regulator can be one part, a switcher many. Thus, the linear is lower cost.